
Part Number 0112477February 2001 – Revised October, 2005OperOperOperOperOperaaaaator’tor’tor’tor’tor’sssssManualManualManualManualManual0112567
Chapter 2 – Specifications6 TB80/TB85J – 0112477Working Envelope – TB85JFeet(Meters)10(3.0)40(12.2)30(9.1)070(21.3)010(3.0)50(15.2)10(3.0)20(6.1)50(15
Chapter 2 – SpecificationsTB80/TB85J – 0112477 7General Specifications – TB80Aerial PlatformWorking height 86′ (26.2 m)Maximum platform height 80′ (24
Chapter 2 – Specifications8 TB80/TB85J – 0112477General Specifications – TB85JAerial PlatformWorking height 91′ 3″ (27.8 m)Maximum platform height 85′
Chapter 2 – SpecificationsTB80/TB85J – 0112477 9Engine SpecificationsNote 1: Refer to the engine manufacturers manual for specific fuel recommendatio
Chapter 2 – Specifications10 TB80/TB85J – 0112477Engine SpecificationsNote 1: Refer to the engine manufacturers manual for specific fuel recommendati
Chapter 2 – SpecificationsTB80/TB85J – 0112477 11Engine Oil ViscosityCummins B3.3Cummins 4B3.9
Chapter 2 – Specifications12 TB80/TB85J – 0112477Ford LRG 425Deutz F4L-2011FDeutz F4L-1011
Chapter 2 – SpecificationsTB80/TB85J – 0112477 13Ford VSG 423Continental TM27
Chapter 2 – Specifications14 TB80/TB85J – 0112477
TB80/TB85J – 0112477 15Chapter 3 – SafetyKnowledge of the information in this manual, and propertraining, provide a basis for safely operating the aer
The aerial platform is not electrically insulated. Death or serious injury will result from con-tact with, or inadequate clearance from, an energized
Chapter 3 – Safety16 TB80/TB85J – 0112477Prestart InspectionPerform a prestart inspection before each shift as de-scribed in Chapter 7. Do not use the
Chapter 3 – SafetyTB80/TB85J – 0112477 17It is best not to transfer from the platform to another struc-ture or from the structure to the platform, unl
Chapter 3 – Safety18 TB80/TB85J – 0112477Do not smoke or permit open flames while fueling or nearfueling operations.Never remove the fuel cap or fill
TB80/TB85J – 0112477 19This aerial work platform is manufactured with safety de-vices, placards, and decals to reduce the likelihood of anaccident. Fo
Chapter 4 – Safety Devices20 TB80/TB85J – 0112477Figure 4.5 – PlatformThe gates close automatically after entering or exitingthe platform. The gate is
Chapter 4 – Safety DevicesTB80/TB85J – 0112477 21If the oil in a Deutz engine exceeds 230°F (110°C) analarm will sound and the engine will shut off. A
Chapter 4 – Safety Devices22 TB80/TB85J – 0112477Platform Work LightsOptional platform work lights may be located on the toprail of the platform (refe
TB80/TB85J – 0112477 23The aerial platform is equipped with several gauges tomonitor the condition of the machine before and duringoperation.Hour Mete
Chapter 5 – Gauges and Displays24 TB80/TB85J – 0112477Hydraulic Fluid Filter GaugeThe fluid filter gauge (refer to Figure 5.6) is located on thereturn
TB80/TB85J – 0112477 25Figure 6.2 – Axle ControlsHigh Range Speed Selector – 4x4The high range speed selector (refer to Figure 6.3) islocated on the t
TB80/TB85J – 0112477Table of ContentsChapter 1 – IntroductionAerial Platform Features ... 1Options ...
Chapter 6 – Controls26 TB80/TB85J – 0112477 • Platform rotate switch • Engine/Emergency power switch • Engine speed switch • Fuel switch (dual fu
Chapter 6 – ControlsTB80/TB85J – 0112477 27Hold the switch up to tilt the platform floor upward oraway from the ground. Hold the switch down to tilt t
Chapter 6 – Controls28 TB80/TB85J – 0112477The upper control panel (refer to Figure 6.6) has a circuitbreaker for the main and drive circuits. The cir
Chapter 6 – ControlsTB80/TB85J – 0112477 29Jib Articulation Switch – TB85J OnlyThe jib switch is used to raise or lower the jib. The switchis spring r
Chapter 6 – Controls30 TB80/TB85J – 0112477Machine/Generator SwitchThe switch for the optional AC generator is located on thefront of the upper contro
TB80/TB85J – 0112477 31Potential service and safety problems may be detectedby inspecting the aerial platform. This chapter includesinformation on pro
Chapter 7 – Prestart Inspection32 TB80/TB85J – 0112477Coolant leaks are easily visible on the ground. Checkunder the chassis for coolant that has leak
Chapter 7 – Prestart InspectionTB80/TB85J – 0112477 33Cold Weather Start Kit—Block HeaterIf the machine is equipped with an optional engine blockheate
Chapter 7 – Prestart Inspection34 TB80/TB85J – 0112477Figure 7.9 – Fluid Level IndicatorACautionNot all hydraulic fluid is suitable to use in the hy-d
Chapter 7 – Prestart InspectionTB80/TB85J – 0112477 35Following the instructions in Chapter 8 — Operation, ex-tend the rear axles but do not install t
Table of ContentsTB80/TB85J – 0112477Chapter 7 – Prestart InspectionOperator’s Manual ... 31Engine ..
Chapter 7 – Prestart Inspection36 TB80/TB85J – 0112477Emergency StopPush the emergency stop button inward or push the safetyguard down to turn off the
Chapter 7 – Prestart InspectionTB80/TB85J – 0112477 37Flashing LightIf the machine is equipped with an optional flashing light,visually check to see t
Chapter 7 – Prestart Inspection38 TB80/TB85J – 0112477Upper Control StationInspect the platform and upper controls only if all func-tions operated pro
Chapter 7 – Prestart InspectionTB80/TB85J – 0112477 39Figure 7.24 – Upper Controls 4. Turn the master start switch on the front of the uppercontrol p
Chapter 7 – Prestart Inspection40 TB80/TB85J – 0112477Figure 7.27 – Upper Control Panel FrontPlug an electrical tool into the receptacle at the platfo
Chapter 7 – Prestart InspectionTB80/TB85J – 0112477 410323896007431100709010323897Right Side0323897007090103238960074311(One per Cylinder)032389603238
Chapter 7 – Prestart Inspection42 TB80/TB85J – 01124770082203(Tow Option Only)Right Side007329801909890081441(Dual Fuel or LPG OnlyInside Door)0082160
Chapter 7 – Prestart InspectionTB80/TB85J – 0112477 43Left Side0082164(Tow Option Only)03238960323899007329803238960074316(Ford Engine Only Inside Doo
Chapter 7 – Prestart Inspection44 TB80/TB85J – 0112477DANGERDO NOT ALTER OR DISABLELIMIT SWITCHES, SAFETYSWITCHES, OR INTERLOCKS.4519864519860151410To
Chapter 7 – Prestart InspectionTB80/TB85J – 0112477 450072531Maintain 10 feet minimum clearance from electrical power lines and apparatus. You must al
TB80/TB85J – 0112477 1Chapter 1 – IntroductionAerial Platform FeaturesThe aerial platform is a boom-supported elevating workplatform used to raise per
Chapter 7 – Prestart Inspection46 TB80/TB85J – 0112477 Item Inspect For OkOperator’s Manual In manual holderEngineOil level Between full and add marks
TB80/TB85J – 0112477 47Chapter 8 – OperationLast Two Lettersof Model NumberEngineManufacturerCold WeatherStart SystemCUCumminsEngine block heateror et
Chapter 8 – Operation48 TB80/TB85J – 0112477 2. From the same control station that the engine wasstarted, place the warm-up switch in the on position
Chapter 8 – OperationTB80/TB85J – 0112477 49 1. On dual fuel machines, set the fuel switch to eitherLPG or gasoline. 2. Open the shut-off valve on t
Chapter 8 – Operation50 TB80/TB85J – 0112477NoteIt may be necessary to cycle the axle lever back andforth, to relieve pressure on the pin, while twist
Chapter 8 – OperationTB80/TB85J – 0112477 51 7. Turn the anti-restart master switch to on and pausea few seconds while the alarm sounds to alert othe
Chapter 8 – Operation52 TB80/TB85J – 0112477Four Wheel DriveThe machine may be equipped with a four wheel drivesystem. This system operates full time
Chapter 8 – OperationTB80/TB85J – 0112477 53The engine will run at high idle while the generator isoperating. The generator will continue to operate a
Chapter 8 – Operation54 TB80/TB85J – 0112477Driving LightsThe optional driving lights are for use in dimly lit areasand are not intended for driving o
TB80/TB85J – 0112477 55Chapter 9 – Stowing and TransportingTo prevent unauthorized use and damage, properly stowthe aerial platform at the end of each
Chapter 1 – Introduction2 TB80/TB85J – 0112477ACautionIndicates a potentially hazardous situation which, ifnot avoided, may result in minor or moderat
Chapter 9 – Stowing and Transporting56 TB80/TB85J – 0112477TransportingThe aerial platform may be moved on a transport vehicle.Depending on the partic
Chapter 9 – Stowing and TransportingTB80/TB85J – 0112477 57Figure 9.3 – Front Tie-Down/Lifting Lugs 6. At each drive wheel, remove the two bolts from
Chapter 9 – Stowing and Transporting58 TB80/TB85J – 0112477and that have latching mechanisms to prevent themfrom falling out under a slack line condit
TB80/TB85J – 0112477 59If the main hydraulic system fails, the aerial platform maybe lowered and stowed using the emergency power sys-tem. The main bo
Chapter 10 – Emergency Operation60 TB80/TB85J – 0112477 3. Step down on the platform foot switch (refer to Figure10.4).Figure 10.4 – Platform Foot Sw
Chapter 10 – Emergency OperationTB80/TB85J – 0112477 61AWarningThe aerial platform is free to move when the drivehubs are disabled. Death or serious i
Chapter 10 – Emergency Operation62 TB80/TB85J – 0112477AWarningThe aerial platform is free to move when the drivehubs are disabled. Death or serious i
TB80/TB85J – 0112477 63Chapter 11 – TroubleshootingThe troubleshooting chart may be used to locate andeliminate situations where machine operation may
Chapter 11 – Troubleshooting64 TB80/TB85J – 0112477SymptomEngine will not start fromlower controls.Engine will not start fromupper controls.Possible C
Chapter 11 – TroubleshootingTB80/TB85J – 0112477 65SymptomEngine will not start fromupper controls.Engine starts from the upper con-trols but no boom
TB80/TB85J – 0112477 3Chapter 2 – SpecificationsComponent Identification – TB80Right SideChassisLowerControlsUpper ControlsDrive Wheels(Two Wheel Driv
Chapter 11 – Troubleshooting66 TB80/TB85J – 0112477SymptomLower controls donot work.Upper controls donot work.Boom will not extend or raise abovehoriz
Chapter 11 – TroubleshootingTB80/TB85J – 0112477 67SymptomCan not reach maximum drivespeed of 3 mph (4.8 km/h).Wheels will not turn when winch-ing.Ste
Chapter 11 – Troubleshooting68 TB80/TB85J – 0112477
TB80/TB85J – 0112477Appendix A – Glossaryaerial platform – a mobile device that has an adjustable positionplatform, supported from ground level by a s
Appendix A – GlossaryTB80/TB85J – 0112477
© Snorkel International, Inc. – all rights reserved Printed in the U.S.A.LIMITED WARRANTYSnorkel warrants each new machine manufactured and sold by it
Chapter 2 – Specifications4 TB80/TB85J – 0112477Component Identification – TB85JRight SideChassisLowerControlsUpper ControlsDrive Wheels(Two-Wheel Dri
Chapter 2 – SpecificationsTB80/TB85J – 0112477 5Working Envelope – TB80Feet(Meters)10(3.0)40(12.2)30(9.1)070(21.3)010(3.0)50(15.2)20(6.1)70°13½°10(3.0
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